Next-Gen Industrial Thermal Engineering

Heating Element Solutions for the Enclosure & Air Cooler Industry

Custom High-Grade Stainless Steel Defrost Heaters (SS304 / SS310S / SS316) Engineered for Commercial Refrigerators, Evaporator Cold Rooms, and Severe Condensation Enclosures Worldwide.

25+
Years Industry Heritage
Decades of thermal tube craftsmanship & precision engineering
2,000+
Square Meters Facility
Automated standardized clean workshop in Shengzhou, Zhejiang
>99%
Quality Pass Rate
Triple-tier quality control inspections and zero-leak reliability
1,000+
Supply Chain Partners
45 core alliance factories providing agile OEM/ODM production
Direct Manufacturer & Innovator

Pioneering Electric Heating Elements with Intelligent Manufacturing

Established in 2021 in Shengzhou, Zhejiang Province—an industrial epicenter celebrated for electromechanical components—Jingwei Electric Heating Technology Co., Ltd. builds upon a rich, foundational legacy exceeding 25 years of specialized electric heating element manufacturing. Through sustained capital investment, talent acquisition, state-of-the-art automated machinery, and advanced quality management frameworks, we have evolved from traditional fabrication into a premier smart thermal technology enterprise.

Operating within our modern 2,000+ square meter standardized production facility, our operations integrate rigorous scientific research, computerized numerical bending, automated MgO filling, and multi-stage testing. Our dedicated team specializes in robust stainless steel heating tube configurations that solve critical thermal balance, anti-condensation, and high-efficiency defrosting challenges for refrigeration equipment, cold storage air coolers, and industrial electrical enclosures across global markets.

Certified Quality & Enduring Partnership Every heating element undergoes high-potential dielectric testing, helium mass-spectrometer leak checks, and continuous thermal cycling to guarantee flawless operation under rigorous sub-zero temperatures.

Our Core Manufacturing Tenets

  • Uncompromised Metallurgical Purity: Only authenticated SS304, SS310S, and SS316 seamless tubes are sourced, offering unbeatable anti-corrosion protection in high-humidity chillers.
  • Tier-One Thermal Insulation: Sourcing high-purity electrical-grade magnesium oxide (MgO) powder and Nickel-Chromium (Ni80Cr20) heating alloys guarantees rapid thermal conduction and high dielectric strength.
  • Precision Custom Geometry: Multi-axis CNC bending systems allow complex 2D and 3D shapes (A-A type, U-shape, UB-type, Multi-pass) to snugly interlace into dense evaporator fins.
  • Comprehensive Turnkey Backing: 12-month standard warranty, factory-direct wholesale pricing, and low minimum order quantities (MOQ 100 pcs) for agile prototypes or mass assemblies.
Engineering Insights

Overcoming Thermal Resistance in Refrigeration & Enclosure Systems

Why engineered defrost heaters are essential components for industrial air chillers, cold-storage evaporators, and climate-controlled electrical enclosures.

Evaporator Frost Prevention

In refrigeration air coolers, sub-zero evaporator surfaces inevitably accumulate moisture, generating dense frost blankets. Left unchecked, ice insulates heat exchange coils, chokes air channels, causes fan blade seizure, and forces compressors into thermal overload. Jingwei defrost heaters provide calibrated watt-density bursts that rapidly liquefy frost without elevating cabinet temperatures, restoring thermodynamic equilibrium.

Harsh Media Anti-Corrosion

Frequent transitions between -40°C freezing cycles and active +100°C defrost phases generate aggressive condensation. Using inferior metals leads to pitting corrosion, outer sheath oxidation, and water ingress that breaches electrical insulation. Our choice of SS304, high-chromium SS310S, and SS316 along with moisture-proof vulcanized rubber terminations ensures absolute ingress resistance.

Enclosure Anti-Condensation

Electrical cabinets, control consoles, and telecommunication shelters deployed in variable climates suffer catastrophic failure when interior moisture drops below the dew point. Jingwei stainless steel finned and tubular elements generate uniform convection currents, maintaining positive internal air pressure and raising temperatures slightly above ambient levels to eliminate dew formation.

Complete Product Lineup

Precision Stainless Steel Heating Elements Portfolio

Explore our industrial-grade heating elements designed for refrigeration units, air chillers, baking ovens, deep fryers, and specialized thermal machinery.

Refrigerator Defrost Heater

Refrigerator Defrost Heater

Specialized tubular heating element designed for commercial and domestic freezers. Ensures rapid cyclic thawing, maintains evaporator cleanliness, and protects internal cold air circulation pathways.

Material: SS304 / SS310S / SS316
Tube Diameter: 6.5mm / 8.0mm / 10.7mm
Application: Refrigerators, Chest Freezers, Beverage Coolers
Air Cooler Defrost Heater

Air Cooler Defrost Heater

Heavy-duty defrost element optimized for commercial cold storage unit coolers. Features hermetically sealed terminals and custom bending profiles to match multi-row finned coil packs.

Max Length: Up to 7.4 Meters (8.0mm OD)
Terminal Seal: Molded Neoprene / Vulcanized Silicone
Application: Walk-in Freezers, Blast Chillers, Cold Rooms
Green Surface Annealed Defrost Heater

Green Annealed Defrost Heater

Treated with specialized high-temperature oxidation green annealing. Creates an impenetrable passivation layer that eliminates residual tube stress, enhances bendability, and elevates corrosion resistance.

Surface: High-Temperature Green Passivated Oxide
Bending Flexibility: Superior Cold-Forming Capacity
Application: Severe Moisture Chillers & Harsh Chemical Atmospheres
Oven and Dryer Heater Tube

Oven & Dryer Heating Tubes

Engineered for dry-firing high-heat industrial ovens, tunnel dryers, and commercial bakery ranges. Provides uniform radiant heat distribution up to 800°C without sheath distortion.

Sheath Material: SS304 / SS310S (Heat Resistant)
Max Working Temp: Up to 800°C
Application: Industrial Dryers, Drying Tunnels, Commercial Ovens
Finned Heating Tube

Finned Heating Elements

Continuous helically wound stainless steel fins dramatically expand surface heat dissipation area. Boosts convective heat transfer rates by up to 2.5x in forced-air ventilation and enclosure warming systems.

Fin Structure: Continuous Stainless Strip Wound
Efficiency: High Convective Heat Transfer
Application: Duct Heaters, Enclosure Air Warming, Load Banks
Deep Fryer Heating Tube

Commercial Deep Fryer Heaters

Custom flat or tubular geometry engineered for direct oil immersion heating. Optimized low surface watt density prevents oil carbonization while delivering quick thermal ramp-up times.

Sheath: Heavy Wall SS304 / SS316
Design: Easy Clean Flat Loop / Multi-Fold
Application: Commercial Fryers, Cooking Kettles, Food Processing
Custom Stainless Steel Tubular Heating Element

Custom Industrial Tubular Heaters

Versatile heating elements customizable by bend radius, threaded fittings, mounting brackets, and specialized wire leads to match proprietary customer machinery frames.

Configurations: Single End, Double End, M-Shape, W-Shape
Voltage: 110V - 480V Tailored
Dry Burning Heating Tube

Dry-Burning Electric Heating Tubes

Specially formulated internally to resist air oxidation and thermal degradation in non-liquid operating settings. Excellent life span even under fluctuating air velocities.

Core Feature: Withstands Prolonged Air Exposure
Marking: High-precision Laser Engraved Specs
Specialty Stainless Steel Heating Element

Specialty Equipment Thermal Heaters

Developed for niche equipment including commercial dishwashers, sterilizers, medical incubators, and enclosure de-icing coils with strict dimensional tolerances.

Quality: 100% Spark & High-Voltage Tested
Customization: From Blueprint to Production
Engineering Blueprint & Specs

Defrost Heater Customization Parameters & Capabilities

Jingwei provides end-to-end custom engineering. We modify sheath diameters, total lengths, cold ends, shape geometries, and electrical parameters to fit your exact evaporator fin blocks.

Air Cooler Defrost Heater Dimensions

Our state-of-the-art hydraulic tube drawbenches and automatic straightening equipment support ultra-long single-pass defrost heating elements without tube sagging or internal wire misalignment:

Tube Diameter (Φ) Standard Shapes Maximum Extended Length
6.5 mm Single tube, U-Type, Custom Formed Longest up to 4.0 Meters (4000mm)
8.0 mm Single tube, A-A type, U, UB, B-Type Longest up to 7.4 Meters (7400mm)
10.7 mm Heavy-duty industrial custom shapes Extended industrial custom lengths
Annealing: High Temp Vacuum Marking: Laser Etched Part# Insulation: >1000MΩ Cold Leakage: <0.5mA at 240V
Air Cooler Defrost Heater Technical Diagram Specifications

Figure 1: Custom Tube Geometries, Bending Profiles (A-A, U, UB, B Type), and Dimension Schematics

Refrigerator Defrost Heater Length Selection Engineering Chart

Figure 2: Dimensional Length Selection, Cold Zone Allocation, and Terminal Lead Connection Guide

Refrigerator Heating Tube Length Selection

Accurate length selection and cold zone calibration prevent hot-spot damage to internal ABS/HIPS plastic liners or polyurethane insulation within refrigerators. Our engineers calculate the exact heated length (Lh) and unheated inactive ends (Lu) based on your coil core measurements.

  • Custom Inactive Cold Zones: Prevents heat migration into plastic drain pans or structural enclosure walls.
  • Built-In Thermal Cutoffs / Thermostats: Integrated bimetal protectors cut off power instantly upon defrost completion, preventing internal cabinet overheat.
  • Direct Blueprint Manufacturing: Send your CAD (.dwg, .step) or sample part, and our prototyping department will deliver samples in just 3-5 working days.
Competitive Advantage

Why Partner with Jingwei Electric Heating?

Combining 25+ years of craft mastery with agile supply chains, transparent direct-factory pricing, and robust quality guarantees.

1 Standardized Quality Control

Material integrity begins at the source: certified SS304/SS310S/SS316 tubes, premium high-temperature magnesium oxide powder, and precision resistance heating wires. Our independent QA department enforces a rigorous triple-tier inspection protocol: incoming raw material chemical assay, in-line process monitoring, and 100% finished product dielectric testing. Verified customer quality pass rate stands at >99%.

2 Precision Custom Engineering

No application is generic. We deliver tailor-made tube diameters, power wattages, terminal waterproof seals, and tailored bend angles according to client engineering prints. Advanced surface treatments are available including high-temperature vacuum annealing (green finish) for maximum malleability and laser surface etching for permanent component traceability.

3 Supply Chain & Cost Efficiency

Enjoy direct factory-to-business wholesale pricing with zero middleman markups, lowering procurement overhead for OEM/ODM projects. Supported by an established ecosystem of over 1,000 component suppliers and 45 strategic partner factories, Jingwei provides one-stop consolidation for heating tubes, thermostats, silicone lead wires, and mounting brackets.

4 Global Reach & Full Warranty

Accessible low minimum order quantity of only 100 pieces supports engineering prototypes and small batch pilots. Standard delivery cycles range from 7 to 20 days with express expedited dispatch. Backed by global air/sea multimodal logistics, regular exhibits at premier international venues like the Canton Fair, and a complete 12-month free-replacement warranty for non-human defects.

Field Applications

Built for Demanding Thermal Environments

From deep freeze cold-storage warehouses to delicate offshore electrical control cabinets, Jingwei heating solutions deliver stable, uninterrupted thermal performance.

Commercial Walk-In Cold Rooms

Cold-storage air coolers run continuous duty cycles. Jingwei defrost tubes quickly purge frost buildup on evaporator fins during scheduled reversal cycles, cutting defrost power consumption and preventing food spoilage from thermal shock.

Electrical Control Enclosures

Harsh outdoor electrical boxes and wind turbine nacelles face condensation accumulation that causes flashovers and terminal short circuits. Our space-saving tubular heaters maintain an optimized microclimate, keeping moisture levels well below critical thresholds.

Supermarket Display Freezers

Glass-door reach-in freezers require uniform, low-profile heating elements embedded within evaporator pans and drain channels. Our flexible defrost heaters prevent drain tube ice dams, eliminating messy water accumulation.

Refrigerated Transport Containers

Reefer containers experience severe mechanical vibrations, salty ocean spray, and broad temperature swings. Heavy-duty stainless steel walls and vulcanized rubber sealed terminations prevent moisture penetration and element fracture during transit.

Industrial Baking & Curing Ovens

SS310S dry heating elements withstand long run cycles in commercial bakeries, powder-coating ovens, and composite curing chambers, delivering precise radiant heat transfer with zero sheath degradation.

Forced-Air Industrial Air Heaters

Finned heating elements installed in air-handling ducts maximize heat exchange per square inch, providing compact and energy-saving thermal management for commercial HVAC air handlers and test equipment.

Client Inquiries

Frequently Asked Technical Questions

Everything you need to know about purchasing, specifying, and customizing electric defrost heating elements for your cooling equipment.

What is the standard lead time and Minimum Order Quantity (MOQ)?

Our minimum order quantity is just 100 pieces, making it practical for equipment engineers to validate custom designs without excess stock risk. Standard production turnaround is 7 to 20 business days depending on order volume. Expedited production lanes are available for emergency maintenance or production-line shutdowns.

Why is the green surface annealing treatment recommended for defrost tubes?

Green annealing (high-temperature controlled atmosphere heat treatment) produces a dense, inert chromium-rich oxide film on the stainless steel surface. This process relieves internal metallurgical bending stress, makes the tube highly resistant to galvanic pitting in humid ice-water cycles, and allows complex bending without micro-fracturing the outer sheath.

How does Jingwei guarantee waterproof integrity at the tube terminal ends?

Defrost heaters operate in constant wet-dry cycles. We utilize specialized compression-molded neoprene end caps or vulcanized high-grade silicone rubber seals bonded directly to moisture-resistant leads. Terminals are 100% submersion tested under high dielectric potential (1500V–1800V) to verify that leakage current is below 0.5mA.

Can you manufacture heating elements from our existing physical samples or 2D/3D CAD files?

Yes. Our technical team regularly builds from client CAD drawings (.dwg, .dxf, .step) or physical reference samples mailed to our Shengzhou facility. We inspect tube wall thickness, resistance wire alloy composition, MgO density, and cold zones to provide a detailed prototype quotation within 24 hours.

Direct Factory Quotation

Request a Tailored Thermal Solution

Contact our engineering team today for technical support, sample requests, or high-volume wholesale pricing. Our thermal specialists respond with formal technical proposals and pricing within 24 business hours.

Manufacturing Facility Jingwei Electric Heating Technology Co., Ltd.
Shengzhou, Zhejiang Province, China
Technical Sales & RFQ Inquiries: Fast reply within 24 hours guaranteed
Trade Shows & Global Visits Regular exhibitor at the Canton Fair & international refrigeration exhibitions

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